Industrial safety
| Process hazard analysis, planning, installation, validation of safety instrumented systems according to the concerning standards, reviewing existing systems and the evaluation. |  |
Functional Safety
ProCoPlan Ltd. company has had a long term Functional Safety experience in the petrochemical and energy industry.
We offer the following Functional safety services according to safety lifecycle requirements of EN (IEC) 61508 and EN (IEC) 61511standards:
- Safety Plan for the related safety lifecycle phases (quality insurance of functional safety activity or functional safety project plan,)
- Process Hazard and Risk Analysis (HAZOP, FMEA)
- Identification and allocation of safety function to protection layers
- Risk assessment (LOPA study, target SIL classification, Risk Reduction Factor calculation)
- Safety Requirements Specification (SRS) for Safety Instrumented Function (SIF)
- Detail Design of Safety Instrumented Systems such as hardware design of SIS, safety software design and safety PLC programming: logic, HMI, alarm
- Participation in the SIS installation commissioning (FAT/SAT)
- Verification and validation of the SIS (using of Exida’s ExSILentia software)
- Preparation of SIS operational and test manual to keep the safety integrity and operability of SIS.
- Development of company safety policy and operational, maintenance and audit guides related to SIS.
- SIL assessment of existing SIS (ESD-, interlock-, BMS system) to be compliant with EN (IEC) 61508 and EN (IEC) 61511standards.
Our references in this subject:
| Unit | Unit description | Location | Date |
|---|---|---|---|
| F DGK3 | Gasoil Desulphurization Unit no. 3. | MOL Danube Refinery, Hungary | 2003 |
| F DHFA | HF Alkylation Unit | MOL Danube Refinery, Hungary | 2006 |
| F DMTB | MTBE Unit | MOL Danube Refinery, Hungary | 2006 |
| F DFCC | Fluid Catalytic Cracking (FCC) Unit | MOL Danube Refinery, Hungary | 2006 |
| F DGFR | Gas Fractionating Unit | MOL Danube Refinery, Hungary | 2006 |
| F DPBK | PB Desulphurization Unit | MOL Danube Refinery, Hungary | 2006 |
| F DCL5 | Sulphur Recovery (CLAUS) Unit no. 3 | MOL Danube Refinery, Hungary | 2007 |
| F DBK3 | Gasoline Desulphurization Unit no. 3 | MOL Danube Refinery, Hungary | 2007 |
| F DBK2 | Gasoline Desulphurization Unit no. 2 | MOL Danube Refinery, Hungary | 2007 |
| F DBFR | Gasoline Fractionating Unit | MOL Danube Refinery, Hungary | 2007 |
| F DKBI | Light-gasoline Isomerization Unit | MOL Danube Refinery, Hungary | 2006 |
| F DDCU | Delayed Coker Unit (DCU) | MOL Danube Refinery, Hungary | 2007 |
| F DRF4 | Gasoline Reformer Unit no. 4 | MOL Danube Refinery, Hungary | 2007 |
| F DBK4 | Gasoline Desulphurization Unit no. 4 | MOL Danube Refinery, Hungary | 2007 |
| F DMSA | Maleine Acide Anhidride Unit | MOL Danube Refinery, Hungary | 2007 |
| F DAV2 | Crude Oil and Vacuum Distillation Unit no. 2 | MOL Danube Refinery, Hungary | 2007 |
| F DPAM | Propane unit | MOL Danube Refinery, Hungary | 2007 |
| F DAV1 | Crude Oil and Vacuum Distillation Unit no. 1 | MOL Danube Refinery, Hungary | 2007 |
| F DPEM | Depentanization Unit | MOL Danube Refinery, Hungary | 2007 |
| F DMK1 | MEK (Metil-Etil-Keton) Unit no. 1 | MOL Danube Refinery, Hungary | 2007 |
| F DMK2 | MEK (Metil-Etil-Keton) Unit no. 2 | MOL Danube Refinery, Hungary | 2007 |
| F DPMH | Dewaxing Unit | MOL Danube Refinery, Hungary | 2007 |
| F DAV3 | Crude Oil and Vacuum Distillation Unit no. 3 | MOL Danube Refinery, Hungary | 2007 |
| F DMKO | Micro-paraffin Deoiling Unit | MOL Danube Refinery, Hungary | 2007 |
| F DOKF | Lube Oil Refining Unit | MOL Danube Refinery, Hungary | 2007 |
| F DKGU | Central Gas Unit | MOL Danube Refinery, Hungary | 2007 |
| F DHDS | Hydrogen Desulphurization Unit | MOL Danube Refinery, Hungary | 2007 |
| F DGK1 | Gasoil Desulphurization Unit no. 1. | MOL Danube Refinery, Hungary | 2007 |
| F DXIL | Xilol Isomerization Unit | MOL Danube Refinery, Hungary | 2007 |
| F DHGY | Hydrogen Plant no. 1 | MOL Danube Refinery, Hungary | 2007 |
| F DARO | Aromatic Unit | MOL Danube Refinery, Hungary | 2007 |
| F DMIH | Micro-paraffin Hydro-treating Unit | MOL Danube Refinery, Hungary | 2007 |
| F DMPH | Macro-paraffin Hydro-treating Unit | MOL Danube Refinery, Hungary | 2007 |
| F DBIF | Bitumen Unit | MOL Danube Refinery, Hungary | 2007 |
| F DAR2 | Aromatic Unit no. 2 | MOL Danube Refinery, Hungary | 2007 |
| F DKOH | Lube Oil Hydro-treating Unit | MOL Danube Refinery, Hungary | 2007 |
| F DFOT | Flue Oil Storage Tank Farm | MOL Danube Refinery, Hungary | 2007 |
| F DKOT | Crude Oil Storage Tank Farm | MOL Danube Refinery, Hungary | 2007 |
| KT Rt | Crude Oil Storage Tank Farm no. 206 | MOL Danube Refinery, Hungary | 2007 |
| F DPGY | Paraffin Unit | MOL Danube Refinery, Hungary | 2007 |
| F ZBIF | Bitumen Unit in Zalaegerszeg | MOL Zala Refinery, Hungary | 2007 |
| F ZAT1 | Distillation Unit in Zalaegerszeg | MOL Zala Refinery, Hungary | 2007 |
| F DGK1 | Gasoil Desulphurization Unit no. 1. Revamp | MOL Danube Refinery, Hungary | 2008 |
| F DHGY2 | Hydrogen Plant no. 2 | MOL Danube Refinery, Hungary | 2008 |
| F DV4 | Vacuum Distillation Unit no. 4 | MOL Danube Refinery, Hungary | 2008 |
| INA SRU | Sulphur Recovery Unit | INA Refinery, Rijeka, Croatia | 2008 |
| HCK | Hydro-Cracking Unit | MOL Danube Refinery, Hungary | 2008 |
| HU-3 | Hydrogen Unit 3. | MOL Danube Refinery, Hungary | 2009 |
| DE Utility | Dunamenti Power Plant / Utility units | Dunamenti Power Plant, Hungary | 2009 |
| DE_G3 | Dunamenti Power Plant G3 BOP | Dunamenti Power Plant, Hungary | 2010 |
| DE_H2 | Dunamenti Power Plant Hydrogen Unit | Dunamenti Power Plant, Hungary | 2010 |
| MOL Review | HAZOP review in units of MOL Danube Refinery | MOL Danube Refinery, Hungary | 2010 |